Diameter range is the most notable difference between collets and chucks. Generally collets are used on smaller work pieces than typical three-jaw chucks. The general range for collets are 1/16in to 2.5in whereas chucks can be used on work pieces that are larger.

Disadvantages of collets Collets are limited in the range of workpiece sizes they can accommodate and are ideally suited for repetitive jobs where the clamping requirements don't vary greatly. They are also better suited for clamping tooling with longer shanks and workpieces with consistent diameters.

Collets have a life span of 400-600 hours, which roughly translates to between two and three months with the collet being used eight hours a day. When inspecting your collet, metallic damage, such as bell mouthing or burrs, should be checked with every tool change.